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| The most innovative design and a very careful material selection cannot make up for poor processing practices. Molded-in stresses, voids, weak weld lines, and moisture in the material are some of the most common causes for premature product failures. Ignoring sound processing techniques in order to produce aesthetically pleasing parts generally results in parts lacking physical quality and disappointing production levels. The latest advancement in process control technology allows the processors to control the process with a high degree of reliability. Process related failures generally arise from four major categories: |
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Improper material drying |
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Cold or overheated material |
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Under or over packing |
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Improper additives/regrind mixing and utilization |
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MOLDING IS SCIENCE - NOT AN ART
Scientific approach to Injection molding is based on aforementioned fact. Everything is substantiated by scientific data and every decision must be backed by scientific data.
Consultek's team of plastics experts have over 100 years of combined hands-on experience in every phase of injection molding operation. Our dedicated team of engineers and specialists are responsive to your individual needs and objectives; creating innovative, cost effective and sustainable manufacturing solutions. |
| Injection Molding |
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Process Optimization - Advanced Molding Technology |
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Automation and Lights-out Molding |
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Mold Qualification |
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New Technology Implementation |
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Process Control Using Cavity Pressure Sensing |
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Decoupled Molding |
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Micromolding |
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Multi-material Molding |
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In-mold Decoration |
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Moldflow Analysis |
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Thermoset molding |
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LSR |
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Metal and Ceramic Injection Molding |
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Injection Compression Molding |
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Gas Assist |
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Extrusion - Pipe, profile, Sheet, Film
Blow Molding - Extrusion, Injection and stretch blow
Thermoforming
Rotational molding |
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